Investigating Problems Properly Print

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Finding the actual cause.

WHY IT MATTERS

Addressing symptoms guarantees recurrence.

WHAT TO DO FIRST

Establish what actually happened, factually.

WHAT TO GATHER

What was observed When What was different from normal What the sequence was

WHAT TO AVOID

Starting from a theory Accepting the first explanation

WHY THE FIRST EXPLANATION IS SUSPECT

It is usually the most visible factor, not the cause.

WHAT ASKING WHY REPEATEDLY DOES

Moves from symptom toward cause.

HOW IT WORKS

For each answer, ask why that happened, several times.

WHAT EXAMPLE LOOKS LIKE

The order was wrong, because the details were entered incorrectly, because they were taken by telephone without confirmation, because there is no confirmation step.

WHAT THE ACTUAL CAUSE WAS

The missing confirmation step, not the person.

WHAT TO BE CAREFUL WITH

Stopping at human error.

WHY

It is never the end of the chain.

WHAT CATEGORIES TO CONSIDER

People and training Process and method Equipment and tools Materials and inputs Environment Measurement

WHY CATEGORIES HELP

They prevent fixating on the first idea.

WHAT TO TEST

Whether the proposed cause explains everything observed.

WHAT TO DO WHEN IT DOES NOT

Keep looking.

WHAT TO IMPLEMENT

A change that prevents recurrence, not a reminder.

WHAT TO VERIFY AFTERWARDS

That it stopped happening.


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