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Semiconductor Manufacturing Print

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How chips are made.

WHAT THE PROCESS INVOLVES

Growing silicon wafers Depositing layers Patterning them using light through masks Etching away material Implanting dopants Repeating, many times Testing, cutting and packaging

WHAT PHOTOLITHOGRAPHY IS

Using light to transfer a pattern onto the wafer.

WHY IT IS THE LIMITING TECHNOLOGY

Feature sizes are far smaller than the wavelengths conveniently available.

WHAT EXTREME ULTRAVIOLET LITHOGRAPHY PROVIDES

Shorter wavelengths, enabling smaller features.

WHY IT MATTERS STRATEGICALLY

The machines are made by very few suppliers, making them a point of geopolitical control.

WHAT YIELD IS

The proportion of manufactured chips that work.

WHY IT DOMINATES ECONOMICS

Defects are inevitable, and larger chips are more likely to contain one.

WHAT BINNING IS

Selling chips with partial defects as lower-specification products.

WHAT A FOUNDRY IS

A manufacturer producing chips designed by others.

WHAT THAT ENABLED

Design companies without manufacturing capability.

WHAT CONCENTRATION MEANS

Very few facilities produce the most advanced chips, which is a supply risk.

WHAT THAT HAS CAUSED

Shortages affecting many industries, and substantial state investment.


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